
ENGINEERING
PROJECT MANAGEMENT
PROCESS DESIGN
PLANT PIPING DESIGN
MECHANICAL DESIGN
FLOWLINES / CROSS COUNTRY PIPELINES
ELECTRICAL & INSTRUMENTATION
CIVIL DESIGN
FIRE FIGHTING SYSTEM
OLD REFINERY / PLANT RE-LOCATION ENGINEERING
SOFTWARE EXPERTISE
PROJECT MANAGEMENT
Project Management
• Project planning and monitoring through PERT & CPM using latest Computer Software |
• Documentation of contracts and agreements |
• Specialized equipment sourcing |
• Floating of tenders |
• Material requisition |
• Prequalification of vendors |
• Evaluation/recommendation of bids |
• Inspection at manufacturer’s work location |
• Review and approval of vendor’s drawings |
• Construction Supervision |
• QA-QC |
• Schedule Control / Progress Measurement / Report |
PROCESS DESIGN
Process Design
Basic Engineering |
Detailed Engineering |
• Process Studies | • P&IDs (AFD to AFC) |
• Process Simulation (Steady & Dynamic) | • Utility Distribution Diagrams |
• Heat and Material Balances | • Plot Plan |
• Process Flow Diagrams (PFDs) | • Equipment Layout |
• Utility and Effluent Summary | • Debottlenecking Studies |
• Hydraulic Calculations Steady State & Dynamics | • Pressure Relieving. |
• Heat Exchangers Thermal Design and Rating | • Flaring and Depressurizing Calculations |
• Equipment Sizing | • Basic Design Documents |
• Process Data Sheets | • Operations Manuals |
• Cause and Effect Diagrams | • As-Built P&IDs |
• HAZOP |
PLANT PIPING DESIGN
Plant Piping Design
• Conceptual Piping Studies and Layouts |
• Detailed Piping Plans (2D) |
• Isometrics with BOM |
• Project Specifications / Procedures |
• Bill of Materials / Bill of Quantities |
• 3D Modeling with CAD works |
• Pipe Supports / Bridges |
• Stress Analysis |
• Surge Analysis |
MECHANICAL DESIGN
Mechanical Design
Includes Specifications, Material Selection, Mechanical Design, Detailed Engineering and Shop Fabrication Drawings for: |
• Pressure Vessels (Conventional / Mounded / Spheres) |
• Heat Exchangers |
• Process Columns / Reactors |
• Storage Tanks (Fixed Roof, Floating Roof, Doom Roof) |
• Blending Kettles |
• Oil Fields Crude Oil Storage Tanks (Rectangular/Horizontal) |
• Slug Catcher / 2-Phase/ 3-Phase Separators |
FLOWLINES / CROSS COUNTRY PIPELINES
Flowlines Cross Country Pipelines
• Preliminary planning maps, Reconnaissance Survey, Right-of-way |
• Hydrology Survey |
• Topographic Survey of Pipeline Routes |
• Hi-Ways, River and Canal Crossing surveys |
• Pipeline Alignment Drawings |
• Pipeline Calculations (Elastic Bend Radius, Anchorage, Anti-Buoyancy) |
• Pipeline Crossing Drawings |
• Alignment sheets |
• Stress Analysis |
• Pig Launchers / Pig Receivers Details |
ELECTRICAL & INSTRUMENTATION
Electrical & Instrumentation
• Area Classification Drawings |
• Single Line Drawings |
• Schematic and Wiring Diagrams |
• Specifications and Data Sheets |
• Cable Layouts and Routing |
• Diagrams |
• Communications Systems |
• Fire Alarm Systems |
• Heat Tracing Systems |
• Soil Resistivity Survey |
• Cathodic Protection System |
CIVIL DESIGN
Civil Design
• Steel Structures |
• Concrete (RCC) Structures |
• Rotary Equipment Foundations (Dynamic Analysis) |
• Stationary Equipment Foundations |
• Elevated and Underground Tanks |
• Underground Services for Plants |
• Storm Water / Oily Water Collection System |
• Plant Buildings |
• Plant Sheds |
• Plant Roads, Bridges, Culverts, etc. |
FIRE FIGHTING SYSTEM
Fire Fighting System
• Technical Audit / Gap Analysis of Existing Fire Fighting System as Per NFPA Standards. |
• Risk Assessment, Safety and Consequence Studies |
• Heat Radiation Modeling Using Shell Fred Software / DNV Phast |
• Design and Detailed Engineering Of Firewater & Foam Protection System |
• Calculations For Firewater And Foam Requirement |
• Hydraulic Analysis Using Hazen William Equation |
• Strategic Placement of Hydrants/Monitors/Isolation Valves |
OLD REFINERY / PLANT RE-LOCATION ENGINEERING
Old Refinery / Plant re-location Engineering
• Development of As-Built Drawings and Data Collection at Site |
• Verification of As-built drawings and data available at site |
• 3D Laser Scanning for Plant As-built |
• Rigging study |
• Inspection of equipment / piping (by third party) |
• Dismantling schedule with numbering system. |
• Complete Engineering and Construction Management |
SOFTWARE EXPERTISE
Software Expertise
• Hysys V 8.6 (Process Simulation) |
• OLGA Dynamic Simulation (Transient Analysis / Flow Assurance) |
• PipeSim V 2003.07.0141 (Production Facility Design/Network Analysis) |
• Korf V1.21 (Hydraulic Analysis) |
• Caesar-II V5.1 (Piping Flexibility) |
• AME Tank / Etank 2000 (Design / Rating of Storage Tank) |
• Compress (Design of Pressure Vessel) |
• Natasha (Surge Analysis of Pipeline) |
• DNV-Phast (HSE Software) |
• Pipenet V3.4 (Fire Fighting Network Analysis) |
• ETAP Electrical Engineering Software |
• Shell FRED V4.0 (Heat Radiation Modeling) |
• Automated Foundation Engineering System (AFES) |