ENGINEERING
PROJECT MANAGEMENT
PROCESS DESIGN
PLANT PIPING DESIGN
MECHANICAL DESIGN
FLOWLINES / CROSS COUNTRY PIPELINES
ELECTRICAL & INSTRUMENTATION
CIVIL DESIGN
FIRE FIGHTING SYSTEM
OLD REFINERY / PLANT RE-LOCATION ENGINEERING
SOFTWARE EXPERTISE
PROJECT MANAGEMENT
Project Management
| • Project planning and monitoring through PERT & CPM using latest Computer Software |
| • Documentation of contracts and agreements |
| • Specialized equipment sourcing |
| • Floating of tenders |
| • Material requisition |
| • Prequalification of vendors |
| • Evaluation/recommendation of bids |
| • Inspection at manufacturer’s work location |
| • Review and approval of vendor’s drawings |
| • Construction Supervision |
| • QA-QC |
| • Schedule Control / Progress Measurement / Report |
PROCESS DESIGN
Process Design
Basic Engineering | Detailed Engineering |
| • Process Studies | • P&IDs (AFD to AFC) |
| • Process Simulation (Steady & Dynamic) | • Utility Distribution Diagrams |
| • Heat and Material Balances | • Plot Plan |
| • Process Flow Diagrams (PFDs) | • Equipment Layout |
| • Utility and Effluent Summary | • Debottlenecking Studies |
| • Hydraulic Calculations Steady State & Dynamics | • Pressure Relieving. |
| • Heat Exchangers Thermal Design and Rating | • Flaring and Depressurizing Calculations |
| • Equipment Sizing | • Basic Design Documents |
| • Process Data Sheets | • Operations Manuals |
| • Cause and Effect Diagrams | • As-Built P&IDs |
| • HAZOP |
PLANT PIPING DESIGN
Plant Piping Design
| • Conceptual Piping Studies and Layouts |
| • Detailed Piping Plans (2D) |
| • Isometrics with BOM |
| • Project Specifications / Procedures |
| • Bill of Materials / Bill of Quantities |
| • 3D Modeling with CAD works |
| • Pipe Supports / Bridges |
| • Stress Analysis |
| • Surge Analysis |
MECHANICAL DESIGN
Mechanical Design
| Includes Specifications, Material Selection, Mechanical Design, Detailed Engineering and Shop Fabrication Drawings for: |
| • Pressure Vessels (Conventional / Mounded / Spheres) |
| • Heat Exchangers |
| • Process Columns / Reactors |
| • Storage Tanks (Fixed Roof, Floating Roof, Doom Roof) |
| • Blending Kettles |
| • Oil Fields Crude Oil Storage Tanks (Rectangular/Horizontal) |
| • Slug Catcher / 2-Phase/ 3-Phase Separators |
FLOWLINES / CROSS COUNTRY PIPELINES
Flowlines Cross Country Pipelines
| • Preliminary planning maps, Reconnaissance Survey, Right-of-way |
| • Hydrology Survey |
| • Topographic Survey of Pipeline Routes |
| • Hi-Ways, River and Canal Crossing surveys |
| • Pipeline Alignment Drawings |
| • Pipeline Calculations (Elastic Bend Radius, Anchorage, Anti-Buoyancy) |
| • Pipeline Crossing Drawings |
| • Alignment sheets |
| • Stress Analysis |
| • Pig Launchers / Pig Receivers Details |
ELECTRICAL & INSTRUMENTATION
Electrical & Instrumentation
| • Area Classification Drawings |
| • Single Line Drawings |
| • Schematic and Wiring Diagrams |
| • Specifications and Data Sheets |
| • Cable Layouts and Routing |
| • Diagrams |
| • Communications Systems |
| • Fire Alarm Systems |
| • Heat Tracing Systems |
| • Soil Resistivity Survey |
| • Cathodic Protection System |
CIVIL DESIGN
Civil Design
| • Steel Structures |
| • Concrete (RCC) Structures |
| • Rotary Equipment Foundations (Dynamic Analysis) |
| • Stationary Equipment Foundations |
| • Elevated and Underground Tanks |
| • Underground Services for Plants |
| • Storm Water / Oily Water Collection System |
| • Plant Buildings |
| • Plant Sheds |
| • Plant Roads, Bridges, Culverts, etc. |
FIRE FIGHTING SYSTEM
Fire Fighting System
| • Technical Audit / Gap Analysis of Existing Fire Fighting System as Per NFPA Standards. |
| • Risk Assessment, Safety and Consequence Studies |
| • Heat Radiation Modeling Using Shell Fred Software / DNV Phast |
| • Design and Detailed Engineering Of Firewater & Foam Protection System |
| • Calculations For Firewater And Foam Requirement |
| • Hydraulic Analysis Using Hazen William Equation |
| • Strategic Placement of Hydrants/Monitors/Isolation Valves |
OLD REFINERY / PLANT RE-LOCATION ENGINEERING
Old Refinery / Plant re-location Engineering
| • Development of As-Built Drawings and Data Collection at Site |
| • Verification of As-built drawings and data available at site |
| • 3D Laser Scanning for Plant As-built |
| • Rigging study |
| • Inspection of equipment / piping (by third party) |
| • Dismantling schedule with numbering system. |
| • Complete Engineering and Construction Management |
SOFTWARE EXPERTISE
Software Expertise
| • Hysys V 8.6 (Process Simulation) |
| • OLGA Dynamic Simulation (Transient Analysis / Flow Assurance) |
| • PipeSim V 2003.07.0141 (Production Facility Design/Network Analysis) |
| • Korf V1.21 (Hydraulic Analysis) |
| • Caesar-II V5.1 (Piping Flexibility) |
| • AME Tank / Etank 2000 (Design / Rating of Storage Tank) |
| • Compress (Design of Pressure Vessel) |
| • Natasha (Surge Analysis of Pipeline) |
| • DNV-Phast (HSE Software) |
| • Pipenet V3.4 (Fire Fighting Network Analysis) |
| • ETAP Electrical Engineering Software |
| • Shell FRED V4.0 (Heat Radiation Modeling) |
| • Automated Foundation Engineering System (AFES) |
